Upscaling and Engineering
Supported by our engineering department, we are capable of bringing a new product or process to industrialization, hence contributing to a more resource and energy efficient performance. Our home-made pilot lines available for testing at different TRL levels ensure that your solution is oriented in the right direction.
Complementary support through modelling, on-line measurement technology and full-scale prototyping ensures achieving unparalleled results directly on the industrial lines.
Semi-Industrial Pilot Lines for Process Validation
Our semi-industrial pilot lines cover the full steelmaking process—from raw material transformation to coated steel sheet production. These facilities offer a clear strategic advantage for the steel industry. They enable the safe introduction and fine-tuning of innovative ideas before full-scale deployment.
By testing under controlled conditions, we help identify process variability and reduce risks. This approach accelerates the adoption of both incremental improvements and breakthrough technologies.
CRM Group’s infrastructure includes a sintering test rig, a continuous casting pilot, and a hot rolling pilot line with advanced cooling and lubrication systems. We also operate surface treatment lines, annealing and galvanizing units, and several organic coating pilot lines. In addition, we provide vacuum and clean-room coating technologies. Several new facilities are under construction as part of ongoing innovation projects.
From Engineering Design to Functional Prototypes
Our Engineering department also designs and builds custom testing rigs and prototypes, both for internal research and for external partners. Depending on your needs, our support can range from basic design to detailed engineering specifications. We also offer assistance for on-site industrial trials.
One key innovation from CRM Group is the MULPIC® (MULti-Purpose Interrupted Cooling) system. This controlled cooling process is tailored for plates between 10 and 120 mm in thickness. Developed by CRM Group and commercialized by PRIMETALS Technologies, MULPIC® is currently in use in more than 20 installations worldwide.
Proven Innovation in Industrial Environments
We also invented and developed TEMPCORE®, a quenching and self-tempering process used to produce high-quality reinforced concrete bars. CRM Group owns the global TEMPCORE® trademark, which may only be used under license and with official agreement.
To date, our Engineering department has successfully designed and commissioned 68 high-performance TEMPCORE® plants around the world. In India alone, 40 plants have received the TEMPCORE® label after passing a thorough audit of their operations and product quality.
If you're interested in using our trademark or learning more about our cooling processes, we encourage you to get in touch with us.
Engineering Excellence with Real-World Impact
Another area of specialization involves embedded sensors and digitalization, including the integration of artificial intelligence. By combining in-house (visual) measurement technologies with simulation tools or digital twins, we gain valuable insights into complex physical phenomena.
Our deep understanding of industrial processes ensures that new digital solutions are implemented responsibly. We focus on validating all data against real-world measured values to guarantee accuracy and reliability.
Notable applications developed in this context include ISYRoll® (work roll degradation monitoring), SRM and WMS (surface roughness and waviness measurement—both licensed to Amepa), CBM (Cross Bow Meter), and Cleanex (licensed to Sarclad as a surface contamination monitoring system).
Wondering if one of our pilot lines or measurement technologies fits your project? Challenge us with your idea—and let’s explore what we can achieve together.
